
Thermacore® is the premier line of insulated doors available today. Thermacore® Series commercial sectional doors are an ideal choice for applications that demand the highest levels of thermal efficiency, air infiltration and wind load resistance.
Advanced Performance Commercial Sectional Doors
The Thermacore® AP Model 850 is engineered to deliver advanced performance in commercial and industrial applications where climate control, durability and ease of maintenance are primary concerns. This door system presents the most advanced thermal performance values published by any major US manufacturer of 3″ commercial insulated sectional doors.
The Thermacore® AP Model 850 door system’s advanced performance answers the demand for more reliability, durability, design flexibility and thermal efficiency. The 850 door is the ideal choice for thermal protection against heat or cold in heavy duty applications, including: agricultural buildings, food and beverage storage facilities, pharmaceutical facilities, climate controlled facilities, industrial manufacturing facilities, government facilities, and shipping and receiving docks.
Thermacore® Wind Load Doors
The Thermacore® Wind Load Model 515 is engineered to withstand higher design pressures and is designed to meet local building codes for wind speed. constructed of steel and polyurethane insulation, the Model 515 boasts an R-value of 12.12.
FEATURES
- R-value: 12.12
- U-value: 0.0825
- Thermal break: Yes
- Air infiltration: 0.23 cfm/ft2 at 15 mph
- Panel Thickness: 1 3/8″
- Max height: 20’1″
- Max width: 20’2″
- Exterior Steel: 0.015″ (0.35mm)
- Exterior Surface: Embossed wood grain finish or microgroove textured
- Standard Springs: 10,000 cycles
- Sound Transmission: Class 20
- Wind load: Minimum standard
- Warranty: 10 years against cracking, splitting or deterioration due to rust-through. 10 years delamination.
Built for strength and aesthetic appeal, the Thermacore® Wind Load Model 525 is designed to meet local building codes for wind speed and tolerate high design pressures. Constructed of steel and polyurethane insulation, the Model 525 features enhanced thermal performance values with an R-value of 16.22.
FEATURES
- R-value: 16.22
- U-value: 0.0616
- Thermal break: Yes
- Air infiltration: 0.07 cfm/ft2 at 15 mph
- Panel Thickness: 1 7/8″
- Max height: 20’1″
- Max width: 22’2″
- Exterior Steel: 0.015″ (0.35mm)
- Exterior Surface: Embossed wood grain finish or microgroove textured
- Standard Springs: 10,000 cycles
- Sound Transmission: Class 20
- Wind load: Minimum standard
- Warranty: 10 years against cracking, splitting or deterioration due to rust-through. 10 years delamination.
Extra Heavy Duty Doors
The Thermacore® Model 596 is ideal for extra heavy-duty applications where both thermal efficiency and sound suppression are desirable. The 596 is constructed of 20-gauge galvanized steel with a flush, textured finish.
The Model 596 incorporates the Thermacore® steel-polyurethane-steel panel construction, which provides a thermal barrier to withstand harsh climates and demanding environmental requirements.
FEATURES
- Standard max width: 36’2″ (11,024 mm)
- Standard max height: 24’1″ (7,341 mm)
- Panel Thickness: 2″ (51 mm)
- R-value: 17.4 (3.06 W/Msq)
- U-value: .057 (.327 Msq/W)
- Sound Transmission Class 26: Ideal for applications that require sound control
- Air infiltration:
- at 15 mph (24 kmph) .08 cfm/ft2 (1.46 m3/hr/m2)
- at 25 mph (40 kmph) .08 cfm/ft2 (1.46 m3/hr/m2)
- Thermal break: PVC
- Exterior Steel: 20-gauge galvanized
- Exterior Surface: Flush, textured
- Standard Springs: 10,000 cycles
- Warranty: 10 year limited delamination, 1 year limited on door, 3 year/20,000 cycle limited on door & operator system (when purchased together; on material and workmanship)
Heavy Duty Doors
When your project requires a sectional door with an exceptional degree of thermal efficiency, the Thermacore® Sectional Steel Door Model 591 is a proven performer. The Thermacore® steel-polyurethane-steel panel construction provides a thermal barrier that withstands extreme climatic conditions and the most demanding environmental requirements.
This 1 5/8” (41 mm) thick, heavyduty door fits a wide range of opening sizes and the spectrum of applications — making it the best-selling door system in the Thermacore®line and one of the most-specified insulated sectional doors in the industry. Boasting an R-value of 14.86 (2.63 W/m2), a U-value of .067 (.380 m2/W), and one of the best air infiltration ratings, the Thermacore® 591 will meet or exceed almost any thermally efficient application requirement.
FEATURES
- Standard Max Width: 35’2″ (10,719 mm)
- Standard Max Height: 24’1″ (7,341 mm)
- Panel Thickness: 1 5/8″ (41 mm)
- R-Value: 14.86 (2.63 W/m2)
- U-Value: .07 (.38 m2/W)
- Air Infiltration: at 15 mph (24 kmph) .08 cfm/ft2 (1.46 m3/hr/m2)
at 25 mph (40 kmph) .08 cfm/ft2 (1.46 m3/hr/m2) - Thermal Break: PVC
- Exterior Steel: .015″ (.38 mm) galv.
- Exterior Surface: Ribbed, textured
- Standard Springs: 10,000 cycles
- Wind Load: Designs available for usage in high-wind conditions
- Warranty: 10 year limited delamination
1 year limited on door
3 year/20,000 cycle limited on door & operator system (when purchased together; on material and workmanship)
20 year limited on high performance fluoropolymer coating option
The Thermacore® Model 592 offers superior thermal efficiency for heavy-duty applications. It is an ideal choice for applications that demand the highest levels of thermal efficiency, air infiltration, and wind load resistance.
FEATURES
- Standard Max Width: 40’2″ (12,243 mm)
- Standard Max Height: 40’2″ (12,243 mm)
- Panel Thickness: 2″ (51 mm)
- R-Value: 17.5 (3.09 W/m2)
- U-Value: 057 (.327 m2/W)
- Sound Transmission Class 26: Ideal for applications that require sound control
- Air Infiltration: at 15 mph (24 kmph) .08 cfm/ft2 (1.46 m3/hr/m2)
at 25 mph (40 kmph) .08 cfm/ft23/hr/m2) - Thermal Break: PVC
- Exterior Steel: .015″ (.38 mm) galv.
- Exterior Surface: Ribbed, textured
- Standard Springs: 10,000 cycles
- Wind Load: Designs available for usage in high-wind conditions
- Warranty: 10 year limited delamination
1 year limited on door
3 year/20,000 cycle limited on door & operator system (when purchased together; on material and workmanship)
20 year limited on high performance fluoropolymer coating option
With an R-value of 17.5 (3.09 W/m2) a U-value of .057 (.324 m2/W), and one of the best overall air infiltration ratings in the industry, the Thermacore® Sectional Steel Door Model 599 is one of the most thermally efficient door systems in its class. The Model 599 doors also carry a Class 26 sound transmission rating for applications where sound suppression is desirable.
FEATURES
- Standard Max Width: 40’2″ (12,243 mm)
- Standard Max Height: 32’1″ (9,779 mm)
- Panel Thickness: 2″ (51 mm)
- R-Value: 17.5 (3.09 W/m2)
- U-Value: .057 (.327 m2/W)
- Sound Transmission Class 26: Ideal for applications that require sound control
- Air Infiltration: at 15 mph (24 kmph) .08 cfm/ft2 (1.46 m3/hr/m2)
at 25 mph (40 kmph) .08 cfm/ft2 (1.46 m3/hr/m2) - Thermal Break: PVC
- Exterior Steel: .015″ (.38 mm) galv.
- Exterior Surface: Flush, textured
- Standard Springs: 10,000 cycles
- Wind Load: Designs available for usage in high-wind conditions
- Warranty: 10 year limited delamination
1 year limited on door
3 year/20,000 cycle limited on door & operator system (when purchased together; on material and workmanship)
20 year limited on high performance fluoropolymer coating option
Medium Duty Doors
The Thermacore® Sectional Door Model 593 is one of the best-selling doors in the Thermacore® line, and offers superior thermal efficiency to fit a broad range of applications. The Model 593 exterior skin is constructed of galvanized steel with a ribbed, textured finish. It is available with a white interior finish and a choice of white, industrial brown, tan or gray exterior. The Thermacore®Model 593 offers excellent thermal efficiency for medium-duty applications.
FEATURES
- Standard Max Width: 20’2″ (6147 mm)
- Standard Max Height: 16’1″ (4902 mm)
- Panel Thickness: 1 3/8″ (35 mm)
- R-Value: 12.76 (2.26 W/m2)
- U-Value: .078 (.443 m2/W)
- Air Infiltration: at 15 mph (24 kmph) .08 cfm/ft2 (1.46 m3/hr/m2)
at 25 mph (40 kmph) .08 cfm/ft2 (1.46 m3/hr/m2) - Thermal Break: Hot melt
- Exterior Steel: .015″ (.38 mm) galv.
- Exterior Surface: Ribbed, textured
- Standard Springs: 10,000 cycles
- Warranty: 10 year limited delamination
1 year limited on door
3 year/20,000 cycle limited on door & operator system (when purchased together; on material and workmanship)
20 year limited on high performance fluoropolymer coating option
The Thermacore® Sectional Door Model 594 offers excellent thermal efficiency for medium-duty applications. The Model 594 doors feature a raised-panel, wood-grain textured surface for a more decorative appearance. This product is an exceptionally popular choice for RV door applications.
FEATURES
- Standard Max Width: 20’2″ (6147 mm)
- Standard Max Height: 16’1″ (4902 mm)
- Panel Thickness: 1 3/8″ (35 mm)
- R-Value: 12.76 (K m2/W)
- U-Value: .078 (K m2/W)
- Air Infiltration: at 15 mph (24 kmph) .08 cfm/ft2 (1.46 m3/hr/m2)
at 25 mph (40 kmph) .08 cfm/ft2 (1.46 m3/hr/m2) - Thermal Break: Hot melt
- Exterior Steel: .012″ (.3 mm) galv.
- Exterior Surface: Raised panel, textured
- Standard Springs: 10,000 cycles
- Warranty: 10 year limited delamination 1 year limited on door
3 year/20,000 cycle limited on door & operator system (when purchased together; on material and workmanship)
20 year limited on high performance fluoropolymer coating option )
Light Duty Doors
The Thermacore® Sectional Door Model 598 is a an exceptionally well-built door that provides a higher level of thermal protection than standard insulated doors. This premium insulated sectional door represents an economical choice for lighter-duty applications.
FEATURES
- Standard Max Width: 16’2″ (4,928 mm)
- Standard Max Height: 14’1″ (4,293 mm)
- Panel Thickness: 1″ (25.4 mm)
- R-Value: 9.31 (1.64 W/m2)
- U-Value: .107 (.608 m2/W)
- Thermal Break: Hot melt
- Exterior Steel: .012″ (.3 mm) galv.
- Exterior Surface: Ribbed, textured
- Standard Springs: 10,000 cycles
- Warranty: 8 year limited delamination
- 1 year limited on door
3 year/20,000 cycle limited on door & operator system (when purchased together; on material and workmanship)